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Sealing and hardfacing
Stellite 6

Cobalt-chromium-tungsten hardfacing alloy

STANDARDAWS A5.21 ERCoCr-AFORMWelding wire, powder, castingUNSR30006WeldingERCoCr-A / ECoCr-A

A cobalt-based hardfacing alloy. Deposited by welding on valve seat and disc faces; resists wear, erosion, galling and corrosion at high temperature. The "hardfaced" material of the API 600 trim codes.

HARDNESS
—
—
—
TEMPERATURE
−200 … +650 °C
COST
Representative sample of Stellite 6: seat ring with hardfaced top surface
REPRESENTATIVE IMAGE

Chemical composition

The values in this section are being verified.

Mechanical properties

The values in this section are being verified.

Service temperature

Retains its hardness up to ~500 °C; 540–650 °C in valve and steam service. The limit is usually set by the base material.

Media suitability GENERAL TREND

Fresh water
Seawater
Steam
Hydrocarbons, oil
Dilute acid
Caustic
Air, gas
Low temperature

Emsal assessment. The final choice is made from corrosion tables, taking concentration, temperature, chloride content and flow velocity into account.

Strengths and weaknesses

Strengths

  • Hardness and wear resistance at high temperature
  • Highly resistant to galling
  • Resistant to erosion and cavitation

Weaknesses

  • Expensive (cobalt)
  • Overlay welding needs a qualified procedure; risk of cracking
  • Difficult to machine, grinding required

Manufacturing and use

ECONOMY
High.
MANUFACTURING METHODS
Overlay by TIG / PTA / oxy-acetylene · Cast part
TYPICAL VALVE PARTS
Seat face · Disc face · Stem guide

Source: AWS A5.21 ERCoCr-A. Values compiled and verified by Emsal Vana; for binding values, refer to the current edition of the standard and the material certificate.