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FCV-101Custom manufacturing

We make the valve you cannot find in stock.

When catalogue products cannot meet your size, material, connection or pressure rating requirements, we design the valve for your process conditions, then manufacture and test it in our factory.

DESIGN
Material selection · CFD
APPROVAL
Approval drawing before manufacture
TEST
TS EN 12266-1 · P10 / P12
DOCUMENT
EN 10204 3.1
Bronze and stainless steel wafer check valves made in our factory
FROM OUR FACTORY · WAFER CHECK VALVE
Scope

Non-standard requirements

  • Size

    Non-standard nominal sizes, face-to-face and connection dimensions.

    DN · face‑to‑face · flange bolt circle
  • Material

    Body, disc, spring and seal materials, selected according to medium and temperature.

    1.4401 · AISI 316 · Rg5 · Al‑bronze · Titanium · PTFE
  • Connection and pressure rating

    Flange standard, pressure rating or threaded connection.

    EN 1092‑1 · ASME B16.5 · JIS B 2220 · ISO 228‑1
  • Process conditions

    Working pressure and temperature, medium, installation position; cracking pressure through spring selection.

    P · T · medium · Δp
Process

From request to delivery

Manufacture starts once the customer has approved the drawing.

  1. 01

    Request

    Process conditions, size and material requirements; technical drawing, P&ID or a photo of the existing valve.

  2. 02

    Design

    Material selection and flow analysis. Pressure drop and flow characteristics are calculated with CFD before manufacture.

    material selection · CFD
  3. 03

    Approval

    A dimensioned approval drawing is submitted for your approval.

    approval drawing
  4. 04

    Manufacture

    Machining and assembly are carried out in our factory.

    machining · assembly
  5. 05

    Test

    Shell strength (P10) and seat tightness (P12) tests.

    TS EN 12266-1
  6. 06

    Delivery

    Delivered with an EN 10204 3.1 inspection certificate covering material and test records.

    EN 10204 3.1
Emsal Vana EN 10204 3.1 inspection certificate sample, first page
Certificate

EN 10204 3.1 inspection certificate

Custom-made valves are delivered on request with a 3.1 inspection certificate covering material and test records.

PRODUCT AND SHIPMENT
Product description, pressure rating, size, quantity, serial numbers
RAW MATERIAL
Heat number, chemical composition and mechanical properties: from the raw material manufacturer's 3.1 certificate
PRESSURE TESTS
EN 12266-1 · P10 shell strength, P12 seat tightness: test pressure, medium, duration, result
INSPECTION
Visual and dimensional inspection
Sample certificate · PDF
Request form

Send your request

Information needed for technical assessment and quotation:

  1. Product type
  2. Nominal size and pressure rating DN / PN or Class
  3. Medium and working temperature
  4. Material body, trim, seals
  5. Quantity
  6. Technical drawing or photo of a sample if replacing an existing valve, its nameplate and face‑to‑face dimension
REQUIREMENTS
Attach files · drag and drop or click
PDF · DWG · DXF · STEP · JPG · PNG
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